Heavy Cu does not have a set definition per
IPC. We generally define
Heavy Copper PCB as the use of 3

ounce copper or higher in inner and/or outer layers of a printed circuit or power distribution board. Saturn is
UL-Certified for up to 6-oz copper on inner and outer layers and capable of double-sided and multilayers up to
20 oz. Increasing the
thickness of the copper trace as opposed to its width allows for higher-current carrying capacity as well as a higher density and a lower layer count. Moreover, its ability to conduct heat allows for
thermal distribution and heat dissipation for large power components.
Applications |
Fabrication issues |
1. High-power heat dissipation |
1. Delamination / resin voiding |
2. Planar transformers |
2. Inner layer alignment |
3. Power convertors |
3. Fabrication concerns with thinner materials |
4. Electric vehicle (EV) and photovoltaics (PV) |
4. Over-etching (anti-puddling) |
5. BMS (Flexible Heavy Cu) |
5. Etch factor / compensation |
6. High-voltage |
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Sample Boards